Advanced Emissions Control (AEC)
Engineer clean combustion loops with Selective Catalytic Reduction (SCR), Flue Gas Desulfurization (FGD), Electrostatic Precipitators (ESP), and real-time CEMS telemetry. We protect industrial boiler operations in KSA with near-zero NOx, SOx, and particulate emissions.
Achieve Zero Emissions Penalties with Complete Industrial Flue Gas Treatment
Under the National Center for Environmental Compliance (NCEC) regulations and Saudi Arabia's Vision 2030 Green Initiative, industrial plants operating steam boilers, thermal oxidizers, and furnaces face stringent caps on nitrogen oxides (NOx), sulfur dioxide (SO2), carbon monoxide (CO), and heavy particulate matter. Non-compliant stack exhausts risk severe operating shut-downs and financial penalties.
Saudi Boilers Company designs, fabricates, integrates, and certifies complete Advanced Emissions Control systems. Featuring honeycomb catalyst SCR reactors, ammonia/urea injection skids, limestone/lime dry scrubbing FGD towers, electrostatic precipitators, and gas-chromatography CEMS units, we turn challenging boiler exhaust streams into compliant, clean flue gas output.
High-Efficiency SCR Catalytic Reactors
Titanium-vanadium honeycomb catalysts converting NOx gases into harmless nitrogen and water vapor with sub-10 ppm slip control.
Automated CEMS Data Telemetry
Continuous stack gas sampling analyzers transmitting real-time emission data directly to plant DCS and regulatory NCEC environmental portals.
Advanced Emissions Control Engineering Modules
Selective Catalytic Reduction (SCR)
High-efficiency catalyst reactors utilizing aqueous ammonia or urea injection to reduce NOx stack concentrations down to sub-15 ppm levels under all boiler firing loads.
- Up to 95% NOx removal efficiency
- Ammonia slip controlled to < 2 ppm
Flue Gas Desulfurization (FGD Scrubbers)
Wet, semi-dry, and lime-injection FGD scrubber columns designed for heavy oil and sour gas fired boilers to eliminate SO2, SO3, and acidic gas emissions.
- 99%+ SO2 gas absorption efficiency
- Corrosion-proof Alloy 317L / Duplex absorber shells
Electrostatic Precipitators & Baghouses
High-voltage ESP collectors and pulse-jet fabric baghouse filtration systems removing fine fly ash and heavy particulate matter (PM2.5 / PM10) from exhaust streams.
- Particulate emissions under 5 mg/Nm³
- Automated pulse-jet online cleaning
Continuous Emissions Monitoring (CEMS)
Fully extractive UV-NDIR sampling probes, particulate opacimeters, and flow analyzers providing continuous, tamper-proof environmental reporting.
- Direct telemetry interface to NCEC portals
- Automated daily zero/span gas calibration
Carbon Capture Readiness & CO2 Conditioning
Flue gas cooling, moisture condensation, and amine-solvent pre-treatment skids preparing boiler exhaust streams for future post-combustion CCUS integration.
- High-purity CO2 stream concentration
- Vision 2030 net-zero decarbonization path
VOC & Dioxin/Furan Thermal Oxidation
Regenerative Thermal Oxidizers (RTO) and activated carbon injection systems for incineration boilers handling volatile organic compounds and hazardous refinery off-gases.
- 99.8% VOC destruction efficiency
- HCIS & Aramco SAES-A-112 certified
Our 4-Stage Emissions Control Execution Workflow
Flue Gas Sampling & Emission Baseline Audit
Logging NOx, SOx, CO, and PM stack concentrations, flue gas velocity, temperature profiles, and moisture levels across all boiler operating loads.
Reaction Kinetics & CFD Reactor Design
Modeling catalyst velocity, ammonia mixing, pressure drop, and scrubber liquid-to-gas ratios using Computational Fluid Dynamics (CFD).
Module Fabrication & Pre-Assembly (FAT)
Workshop pre-fabrication of catalyst chambers, scrubber towers, dosing skids, and CEMS cabinets followed by 100% Factory Acceptance Testing.
Site Integration, CEMS & NCEC Certification
Ductwork hot tie-in during planned outages, CEMS telemetry calibration, performance verification, and third-party NCEC compliance sign-off.
Strict Alignment with Saudi NCEC Mandates & Saudi Aramco Environmental Standards
All DeNOx, FGD scrubbing, ESP collectors, and CEMS packages engineered by Saudi Boilers adhere strictly to National Center for Environmental Compliance rules, Saudi Aramco SAES-A-112 guidelines, and US EPA emissions testing methods.
Protect Your Plant with Advanced Flue Gas De-Pollution
Consult with our Khobar Headquarters environmental engineering team. We sample your boiler exhaust gases, model custom SCR/FGD scrubbing systems, and deliver certified emissions reduction proposals.